Quench Awareness Tutorial:
What is a quench?
A cryomagnet is basically just a closed loop of superconducting wire that
allows an electric current to flow perpetually through it without any resistive
losses, thus generating a stable, "permanent" magnetic field.
The wires that are used to wind high field cryomagnets are only superconducting
when cooled to very low temperatures. For this reason, cryomagnet coils
are submerged in liquid helium at 4.2 degrees Kelvin.
Although there is no resistance in a cryomagnet coil when properly cooled
and energized, there is a great deal of energy stored in the electric current.
If, for any reason, a very small portion of the superconducting wire stops
being a superconductor (goes "normal"), then the resistive heat
generated in that section of wire will cause neighboring sections of wire
to also go normal, resulting in a chain reaction that swiftly warms the
entire coil and causes all of the stored energy to be dissipated as heat.
This process takes only a few minutes, and can result in an impressive display
of rapidly boiling liquid helium, similar to a geyser.
What can cause a quench?
Quenches are frequently due to improper liquid helium filling procedure,
or failure to fill with helium at the required interval (a "dry"
quench). Another common cause is the attraction of a large, ferromagnetic
object, such as a chair, ladder or mop bucket, against the side of the
magnet. While these are the most common causes, magnets sometimes quench
for no apparent cause, sometimes even after years of uneventful service.
What are the consequences of a quench?
Fortunately, magnets manufactured after 1980 are well protected against
quenches, and are rarely damaged by them. However, an elaborate and time
consuming process is needed to bring them back to field. Typically, this
is what must be done:
1. Fill the vacuum space with nitrogen gas and warm the magnet to room
temperature.
2. Take the magnet apart
3. Reposition the magnet coil and concentric bore tubes inside the magnet
4. Replace the helium "getters"
5. Reseal the magnet with new 0-rings
6. Re-pump the vacuum
7. Fill the inner and outer dewars with liquid nitrogen to pre-cool the
magnet
8. Remove the liquid nitrogen from the inner dewar and fill with liquid
helium
9. Energize the magnet to the proper field (can take up to three days)
10. Adjust the magnet's homogeneity by putting current in the cryo-shims.
The entire procedure requires two weeks or more of on-site labor, in addition
to parts and special equipment such as a pump, magnet power supply, and
magnet lifting device. Typical cost is $18,000, and typical down time
for the NMR system (including waiting for a magnet engineer to be available)
can be four weeks or more. If significant time is required to obtain the
needed funds, then the instrument down time can be much longer.
What can I do to protect against a quench?
1. Use care to exclude magnetic items from the area of the magnet.
2. Monitor the helium level, and fill regularly and well before the magnet
runs out of helium.
3. Use proper equipment when filling the magnet, including a proper pressure
regulator
and gage for the helium gas used to pressurize the liquid helium storage
vessel.
What should I do if the magnet is about
to quench?
If you feel that the magnet is about to quench, due to a sudden increase
in the boil-off rate, or because the magnet is nearly out of liquid helium:
1. Fill the magnet with liquid helium if available.
2. Otherwise, DO NOTHING!!!
Many NMR systems are delivered from the manufacturer with a complete magnet
"de-energization" kit. In our opinion, this is not a good idea,
since a magnet can be easily damaged if an attempt is made to remove the
field by someone without proper training. Even a skilled engineer will
not attempt to remove the field unless the magnet is nearly full of liquid
helium. It is very rare for a cryomagnet to be damaged if it is allowed
to quench without interference. However, if it quenches during a hurriedly
organized "'rescue attempt," the chances of damage to the magnet
go up sharply.
What should I do after a quench?
If possible, fill the magnet with liquid helium within 24 hours after
the quench. This will save considerable time and cost in restoring the
magnet to field. If this is not possible within 24 hours, then simply
leave it alone and let it warm up. Either way, don't worry too much. The
chances of anything actually being damaged are very low.
Why purchase a QRA?
A quench recovery agreement protects you in two ways. First, against the
unforeseen expenses associated with a quench. Second, against lost productivity
associated with long delays in obtaining funding, issuing a purchase order,
and waiting for a magnet engineer to be available. With an MRR QRA, just
give us a call and you will have our top priority with no hassles and
no red tape in the way.
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